Warehousing Racks and Warehouse Racking System in Malaysia​

Racking for Warehouse refers to the specialised Warehouse Racking System designed to maximise storage space and facilitate efficient organisation within a warehouse. These metal structures, consisting of upright frames, beams, and decking, enable goods to be stored on multiple levels, optimising vertical space utilisation. 

Warehouse Racking Systems promote systematic storage, easy accessibility, and streamlined inventory management. By selecting the appropriate Warehouse Racking, such as selective pallet rack systems, mobile racking systems, drive-in racking storage system, or double deep pallet racking system, businesses can customise the storage systems to their specific needs, whether for bulk storage, high-density storage, or specialised storage for unique items. Warehousing Racks are integral to maximising storage capacity, improving operational efficiency, and promoting effective logistics in a warehouse environment.

Learn more: How to Increase Warehouse Storage Capacity

The maximum height of standard warehousing racks is affected by racking systems, structural capacities, and local regulations. Most selective pallet racking systems in Warehouse Racking Systems can reach heights between 20 to 40 feet (6 to 12 metres) or more. Safety considerations, such as stability, load-bearing capacity, and compliance with local laws, become increasingly important as the height increases. You can always consult with our professionals, and we can help determine the maximum safe height for your Warehouse Racking while adhering to Malaysian regulations.

The weight or load-bearing capacity of Warehouse Rack Systems is influenced by various factors, including racking system type, configuration, design, and manufacturer’s specifications. For selective pallet racks widely used in warehouses, the weight capacity of each pair of beams is usually between several hundred kilograms and several thousand kilograms. To determine the precise weight capacity of a particular racking system, it is essential to consult our professionals for guidelines and specifications.

Learn more: Racking Inspection Checklist for Warehouse

The best distance between Racks in a Warehouse, also known as the aisle width, depends on several factors, including the type of racking system for warehouse, the size and manoeuvrability of the material handling equipment, and the specific operational needs of the warehouse. While there is no one-size-fits-all answer, here are some general guidelines:

• Wide Aisle: For standard forklifts or counterbalanced trucks, a wide aisle width of around 12-13 feet (3.7-4 metres) is typically recommended. This allows for easy manoeuvrability and provides space for operators to turn and position the equipment safely.
• Narrow Aisle: For narrow aisle trucks, such as reach trucks or turret trucks, an aisle width of 8-10 feet (2.4-3 metres) is often sufficient. These narrower aisles optimise space utilisation while still allowing for safe movement and manoeuvrability.
• Very Narrow Aisle: For specialised equipment like very narrow aisle (VNA) trucks or automated guided vehicles (AGVs), the aisle width can be reduced to 6 feet (1.8 metres) or even less. These narrowest aisles maximise storage density and often require automated or guided systems for precise movement.

It is vital to consider factors such as the size and dimensions of the material handling equipment, load sizes, and safety regulations when determining the ideal distance between racks. Book a consultation with our warehouse design professionals so we can provide more specific guidance based on the unique requirements of your warehouse operation.

Learn more: Types of Warehouse Design and Layout

Proper labelling of Rack System Warehouse is crucial to optimise efficiency and streamline operations. We are recommended to label your warehousing racks from bottom to top. This means the bottom row should have the first serial number, say 01, moving up, the next row should be labelled 02, then 03, 04, and so on. This approach ensures consistency and makes locating products easier, especially when it comes to large warehouses with multiple rows of racks.

As the best Warehouse rack manufacturer in Malaysia, we provide professional installation services to our clients requiring installation services on Warehousing Racks to ensure that their racks are installed correctly, securely and safely. Our expert team is ready to help our customers assess their needs and advise on the best type of rack to install based on factors such as warehouse layout, space availability, weight capacity and other requirements.

In addition, we also provide follow-up support to help our customers solve any problems that may arise after the installation and provide ongoing maintenance services to keep the rack in good condition.

The price of Warehouse Storage Racks in Malaysia can vary depending on several factors. The material used, such as steel or aluminium, plays a significant role in determining the cost of Warehousing Racks. These materials are often pricier due to their durability and strength, making them suitable for heavy-duty applications. Size and weight also impact cost, as larger and heavier racks require more materials and resources for production. Moreover, the complexity of the rack design can increase costs, as specialised manufacturing processes may be necessary.

To get an accurate price, it is best to WhatsApp us directly to request a quote from our professionals. We guarantee that our Warehouse Racking Systems are the best value for your money while meeting your storage needs.

Selecting the best warehouse rack depends on several factors specific to your industrial needs. Here are some key considerations to help you choose the most suitable warehouse racking system for your business:

• Budget: Determine what you can invest in racking based on the size and needs of your warehouse.
• Available Floor Area: Assess the total floor space and layout to ensure the racking system fits efficiently.
• Warehouse Ceiling Height: Measure the ceiling height to optimise vertical storage space.
• Pallet Size and Type: Consider the dimensions and type of pallets you will be storing.
• Number of SKUs per Rack: Evaluate how many different stock-keeping units (SKUs) you plan to store in each rack.
• Pallet Access Frequency & Product Lifespan: Consider how frequently each pallet needs to be accessed and whether you have FIFO (First In, First Out) or LIFO (Last In, First Out) product requirements.
• Storage Quantity: Estimate the total quantity of pallets that need to be stored.
• Fork Truck Type and Lift Height: Match the racking system with the type and height capabilities of your forklifts.

Taking these factors into account can help ensure you select a racking system that maximises space, efficiency, and accessibility.

Industrial racking might appear simple, but it involves complex engineering and design to ensure maximum storage efficiency and safety. Here are key features to look for in high-quality racking:

• Engineering: A dedicated technical team conducts structural analysis, load and resistance studies, and seismic assessments. This engineering precision ensures the racking system is robust, even in complex environments.
• Manufacturing Process: High-quality racking is manufactured through a fully automated process that prioritises quality control, traceability, and monitoring at each stage, ensuring the final product is reliable and durable.
• Material: The best racking systems are made from top-grade steel, chosen for its strength and durability, to enhance the overall stability and longevity of the racking.
• Regulatory Compliance: It is crucial that the racking system complies with all relevant national and international standards to meet safety and quality requirements.
• Testing and Simulations: Critical components undergo rigorous field testing and simulations to confirm reliability and performance under real-world conditions.

These features are essential for any business seeking efficient, safe, and long-lasting industrial racking solutions.