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Warehousing Racks and Warehouse Racking System in Malaysia​

Warehouse Racks, also known as a Warehouse Racking System, are industrial metal shelving units designed to store boxes or pallets in horizontal rows stacked on top of each other across multiple levels in the warehouse. Warehouse Racks offer efficient storage solutions for warehouses and distribution centres, enabling systematic and organised storage of goods. Racking for warehouses makes it easier for businesses to access stored items, promotes efficient inventory management and facilitates smooth logistics operations. They are crucial in optimising storage capacity and enhancing overall warehouse efficiency.

Types of Warehouse Racks

SUPERBLOCK-PLATFORM

Looking to optimise your storage space? The superblock platform could be the solution you need. This raised-floor system is perfect for warehouses and distribution centres, providing additional storage capacity by lifting your items off the ground, allowing you to maximise your warehouse’s potential.

multitier racking

Ready to improve your storage organisation? Multitier racking, also known as mezzanine rack or multi-level rack, is a warehouse racking system that optimises your vertical space. By creating multiple storage levels within a single rack structure, it helps you make the most of every square foot, maximising storage capacity efficiently.

Accessories and Equipment of Warehouse Rack

MEZZANINE FLOOR

Mezzanine floor is a structural steel platform that can be used to expand the floor area of existing storage systems. The mezzanine floors are often used for industrial warehouse racking to make the most of storage area without requiring extra floor space. This mezzanine racking system can be enhanced with other accessories such as safety gates, handrails, and stairs.

LIVE STORAGE PALLET RACKING (FIFO)

Live Storage Pallet Racking (FIFO) is the optimal solution for industrial racking systems that require space conservation and stock turnover management. The small structure of linear roller beds on each level equipped with a little slope, make it effortless for the load units to move.

PUSH-BACK RACKING (LIFO)

Push-Back Racking (LIFO) has a loading and unloading section at the front of the rack, with subsequent loads being stored by pushing the previous loads towards the rear. This industrial racking system can be integrated with different storage systems to maximise accessible space.

Benefits & Features of Warehouse Rack Malaysia

Accessibility

Warehouse Shelves are designed for easy access to stored items. Aligning boxes or pallets horizontally makes locating and retrieving specific products or pallets easier, saving warehouse operations time and effort. The well-structured arrangement of goods also reduces the likelihood of product damage during storage, handling or retrieval.

accessibility of warehousing racks
customisable configurations of warehousing racks

Customisable Configurations

Warehouse Racking is highly customisable and offers flexibility in configuration. Their height, depth and width can be customised according to the specific needs and requirements of the warehouse, allowing efficient use of space and accommodating different types of products. This adaptability provides tailor-made storage solutions suited to your unique needs in warehouse storage.

Inventory Management

Warehouse Pallet Racks facilitate systematic inventory management by categorising items and assigning them to specific shelf locations. This simplified method of inventory control reduces the chance of error and increases the accuracy of tracking inventory levels. With a well-organised inventory system, you can monitor stock levels, identify low or overstock situations, and make informed decisions about replenishing stock.

inventory management of rack system warehouse
safety measures of rack system warehouse

Safety Measures

Warehouse Racks are usually equipped with safety devices to protect workers and goods. These include load capacity indicators, safety clips or locks to prevent accidental movement of stored items, and guardrails or upright protectors to minimise the risk of collisions and accidents. These safety measures are critical to maintaining a safe working environment within the warehouse.

Space Utilisation

Rack System Warehouse is designed to maximise vertical space by utilising the height of facilities. This enables the efficient storage of goods on multiple levels, optimising storage capacity and reducing the need for expansive floor space. By stacking goods vertically, warehouse operators can store more items in a smaller footprint, freeing up space for other activities.

space utilisation of racking for warehouse

Our Racking For Warehouse Is Suitable For These Businesses

Assembly and Manufacturing

Warehouse Racks are a valuable storage solution for manufacturing and assembly operations, enabling easy access and inventory management of raw materials, components, and finished goods.

Automotive Industry

Businesses in the automotive sector can benefit from Warehouse Racking Systems to store auto parts, engines, tires, and other car-related components, which leads to improving inventory management systems.

Cold Storage

Businesses that deal with perishable goods, such as frozen foods, will require specialised Rack System Warehouse designed for cold environments to maintain proper temperature control while still being accessible for efficient inventory management.

Distribution and Logistics

With Warehouse Racks, distribution and logistics centres can store more items in a smaller footprint, freeing up space for other activities such as packing and shipping. This enables efficient storage and retrieval of goods for timely shipment.

Food and Beverage Industry

The food and beverage industry can use Warehouse Racks to store canned food, beverages and other products to improve its inventory management system, ensuring proper organisation and turnover of inventory to maintain product freshness and safety.

Healthcare

Warehouse Racking Systems are ideal for the healthcare industry to store pharmaceuticals, medical supplies and healthcare equipment, thus ensuring accurate stock tracking and control to maintain product availability and quality.

Sporting Equipment

Sporting goods retailers, fitness centres, and equipment rental companies in the sporting equipment industry can utilise Warehouse Racking to store and organise sporting equipment, such as bicycles, skis, gym equipment, and other athletic gear.

Third-Party Logistics (3PL) Providers

Warehouse Racking Systems allow 3PL providers to efficiently segregate and manage inventory for multiple clients simultaneously in a shared warehouse space.

Wholesale Centers

Warehouse Racking allows wholesale centres to store large quantities of products, improving inventory management and order fulfilment efficiency as its organised rows and levels reduce handling time and improve space utilisation.

Gallery of Our Warehouse Rack and Shelf

Frequently Asked Questions Regarding
Warehousing Racks Malaysia

Racking for Warehouse refers to the specialised Warehouse Racking System designed to maximise storage space and facilitate efficient organisation within a warehouse. These metal structures, consisting of upright frames, beams, and decking, enable goods to be stored on multiple levels, optimising vertical space utilisation. 

Warehouse Racking Systems promote systematic storage, easy accessibility, and streamlined inventory management. By selecting the appropriate Warehouse Racking, such as selective pallet rack systems, mobile racking systems, drive-in racking storage system, or double deep pallet racking system, businesses can customise the storage systems to their specific needs, whether for bulk storage, high-density storage, or specialised storage for unique items. Warehousing Racks are integral to maximising storage capacity, improving operational efficiency, and promoting effective logistics in a warehouse environment.

Learn more: How to Increase Warehouse Storage Capacity

The maximum height of standard warehousing racks is affected by racking systems, structural capacities, and local regulations. Most selective pallet racking systems in Warehouse Racking Systems can reach heights between 20 to 40 feet (6 to 12 metres) or more. Safety considerations, such as stability, load-bearing capacity, and compliance with local laws, become increasingly important as the height increases. You can always consult with our professionals, and we can help determine the maximum safe height for your Warehouse Racking while adhering to Malaysian regulations.

The weight or load-bearing capacity of Warehouse Rack Systems is influenced by various factors, including racking system type, configuration, design, and manufacturer’s specifications. For selective pallet racks widely used in warehouses, the weight capacity of each pair of beams is usually between several hundred kilograms and several thousand kilograms. To determine the precise weight capacity of a particular racking system, it is essential to consult our professionals for guidelines and specifications.

Learn more: Racking Inspection Checklist for Warehouse

The best distance between Racks in a Warehouse, also known as the aisle width, depends on several factors, including the type of racking system for warehouse, the size and manoeuvrability of the material handling equipment, and the specific operational needs of the warehouse. While there is no one-size-fits-all answer, here are some general guidelines:

  • Wide Aisle: For standard forklifts or counterbalanced trucks, a wide aisle width of around 12-13 feet (3.7-4 metres) is typically recommended. This allows for easy manoeuvrability and provides space for operators to turn and position the equipment safely.
  • Narrow Aisle: For narrow aisle trucks, such as reach trucks or turret trucks, an aisle width of 8-10 feet (2.4-3 metres) is often sufficient. These narrower aisles optimise space utilisation while still allowing for safe movement and manoeuvrability.
  • Very Narrow Aisle: For specialised equipment like very narrow aisle (VNA) trucks or automated guided vehicles (AGVs), the aisle width can be reduced to 6 feet (1.8 metres) or even less. These narrowest aisles maximise storage density and often require automated or guided systems for precise movement.

It is vital to consider factors such as the size and dimensions of the material handling equipment, load sizes, and safety regulations when determining the ideal distance between racks. Book a consultation with our warehouse design professionals so we can provide more specific guidance based on the unique requirements of your warehouse operation.

Learn more: Types of Warehouse Design and Layout

Proper labelling of Rack System Warehouse is crucial to optimise efficiency and streamline operations. We are recommended to label your warehousing racks from bottom to top. This means the bottom row should have the first serial number, say 01, moving up, the next row should be labelled 02, then 03, 04, and so on. This approach ensures consistency and makes locating products easier, especially when it comes to large warehouses with multiple rows of racks.

As the best Warehouse rack manufacturer in Malaysia, we provide professional installation services to our clients requiring installation services on Warehousing Racks to ensure that their racks are installed correctly, securely and safely. Our expert team is ready to help our customers assess their needs and advise on the best type of rack to install based on factors such as warehouse layout, space availability, weight capacity and other requirements.

In addition, we also provide follow-up support to help our customers solve any problems that may arise after the installation and provide ongoing maintenance services to keep the rack in good condition.

The price of Warehouse Storage Racks in Malaysia can vary depending on several factors. The material used, such as steel or aluminium, plays a significant role in determining the cost of Warehousing Racks. These materials are often pricier due to their durability and strength, making them suitable for heavy-duty applications. Size and weight also impact cost, as larger and heavier racks require more materials and resources for production. Moreover, the complexity of the rack design can increase costs, as specialised manufacturing processes may be necessary.

To get an accurate price, it is best to WhatsApp us directly to request a quote from our professionals. We guarantee that our Warehouse Racking Systems are the best value for your money while meeting your storage needs.

Selecting the best warehouse rack depends on several factors specific to your industrial needs. Here are some key considerations to help you choose the most suitable warehouse racking system for your business:

  • Budget: Determine what you can invest in racking based on the size and needs of your warehouse.
  • Available Floor Area: Assess the total floor space and layout to ensure the racking system fits efficiently.
  • Warehouse Ceiling Height: Measure the ceiling height to optimise vertical storage space.
  • Pallet Size and Type: Consider the dimensions and type of pallets you will be storing.
  • Number of SKUs per Rack: Evaluate how many different stock-keeping units (SKUs) you plan to store in each rack.
  • Pallet Access Frequency & Product Lifespan: Consider how frequently each pallet needs to be accessed and whether you have FIFO (First In, First Out) or LIFO (Last In, First Out) product requirements.
  • Storage Quantity: Estimate the total quantity of pallets that need to be stored.
  • Fork Truck Type and Lift Height: Match the racking system with the type and height capabilities of your forklifts.

Taking these factors into account can help ensure you select a racking system that maximises space, efficiency, and accessibility.

Industrial racking might appear simple, but it involves complex engineering and design to ensure maximum storage efficiency and safety. Here are key features to look for in high-quality racking:

  • Engineering: A dedicated technical team conducts structural analysis, load and resistance studies, and seismic assessments. This engineering precision ensures the racking system is robust, even in complex environments.
  • Manufacturing Process: High-quality racking is manufactured through a fully automated process that prioritises quality control, traceability, and monitoring at each stage, ensuring the final product is reliable and durable.
  • Material: The best racking systems are made from top-grade steel, chosen for its strength and durability, to enhance the overall stability and longevity of the racking.
  • Regulatory Compliance: It is crucial that the racking system complies with all relevant national and international standards to meet safety and quality requirements.
  • Testing and Simulations: Critical components undergo rigorous field testing and simulations to confirm reliability and performance under real-world conditions.

These features are essential for any business seeking efficient, safe, and long-lasting industrial racking solutions.

Hear What Our Malaysian Warehousing Rack Clients Say

Our warehouse recently installed Warehouse Racking System from EMTS and we couldn't be happier with the results. The racking has allowed us to maximize our storage capacity and has made our warehouse operations much more efficient. Thank You!

Ahman Hafiz
My business had been struggling with inefficient storage systems for years until we discovered Warehouse Racking from EMTS. Their products completely transformed our warehouse operations, allowing us to save space and optimize our workflow. Highly recommend it to anyone like me.
Wong Ji Xiang
As a rapidly growing e-commerce business, we needed a storage solution that could keep up with our pace of growth. That's why we chose Warehouse Racking from EMTS. Their installation process was quick and easy, and the team at EMTS provided excellent support throughout. Highly recommended!
Vinish

Utilise Our Warehousing Racks to Improve
Your Storage Capability Now!

Ready to optimise your warehouse operations and improve your bottom line? Contact the best Warehouse Rack company, EMT System (EMTS) to learn more about our customizable Warehousing Racking System and start to maximise your storage capacity now!

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In addition to offering Warehouse Rack for sale, EMT Systems (EMTS) also provide the following racking systems like heavy duty racking system for your unique needs: