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Warehouse Racking Suppliers in the USA for High-Performance Pallet Rack Systems

Heavy Duty Rack Supplier, Manufacturer, & OEM/ODM

EMTS Group designs, manufactures, and supplies complete warehouse racking systems that help you maximise warehouse storage, improve throughput, and keep your operation safe. From selective pallet racking to high-density racking solutions and mezzanine platforms, we deliver engineered warehouse storage solutions for distribution centres, factories, and logistics facilities worldwide.

Conventional warehouse racking systems consist of steel uprights and beams that support decking for storing goods and pallets. By optimising vertical space and workflow patterns, the right racking system can significantly increase storage density and warehouse efficiency without expanding your facility footprint.

Whether you are building a new facility, expanding an existing warehouse, or replacing outdated racking, our team can design a pallet racking system that fits your SKUs, material handling equipment, and growth plans.

OEM & ODM Warehouse Racking Manufacturing

EMTS Group provides OEM and ODM manufacturing services for warehouse racking and pallet rack systems in the USA and global markets.

OEM (Original Equipment Manufacturing)

We manufacture pallet racking systems to your specifications, including load capacity, dimensions, steel grades, finishes, and private labelling. This suits distributors and contractors who need a consistent, branded racking supply.

ODM (Original Design Manufacturing)

Our engineering team designs custom warehouse racking systems based on your layout, inventory, handling equipment, and compliance needs, then manufactures the complete solution.

By controlling engineering and manufacturing in-house, we deliver:

Structurally compliant, durable racking systems

Consistent quality and repeatable production

Faster lead times and scalable output

Flexibility for custom and non-standard warehouse designs

Whether you need private-label pallet racking, custom-designed warehouse storage systems, or a long-term manufacturing partner, EMTS Group supports OEM and ODM projects with the same engineering, safety, and quality standards used in our own installations.

EMTS Group as Your Warehouse Racking Supplier in the USA

EMTS Group is a specialist warehouse racking supplier and manufacturer with decades of experience in industrial racking systems and storage solutions. Our focus is simple: engineer racking solutions that are safe, durable, and configured for maximum space utilisation and long-term ROI.

We combine consulting, engineering, and in-house manufacturing to deliver turnkey warehouse racking systems. Instead of working with multiple vendors, you get a single partner who can:

  • Analyse your current warehouse layout, warehouse space, and storage challenges
  • Design a complete racking system around your products, pallet types, and forklift fleet
  • Manufacture heavy-duty and light-duty steel racks to specification
  • Install, inspect, and support your system over its full life cycle

We support both small warehouses and large, multi-site operations that require standardised pallet racking across different locations. Suppliers should provide full lifecycle support beyond simple product delivery, and EMTS is built around that principle.

What We Do as a Warehouse Racking Supplier

From Design to Installation

Expert warehouse racking suppliers do far more than ship beams and uprights. A good supplier should help you:

  • Assess your building, clear heights, floor loading, and available warehouse space
  • Analyse pallet sizes, weights, inventory profiles, and SKU velocity
  • Choose suitable rack types and configurations for your storage solutions
  • Plan aisle widths, pick paths, staging areas, and emergency access routes
  • Coordinate delivery, installation, and safety inspections
  • Consider future automation compatibility, such as integration with pallet shuttles or conveyors

At EMTS Group, our warehouse racking specialists work with your operations and safety teams to ensure your new system is both space-efficient and safe to operate.

Why the Right Supplier Matters

Choosing the wrong warehouse racking supplier can result in:

  • Racks that are under-spec’d for your loads and product mix
  • Poorly designed layouts that waste space and limit storage density
  • Non-compliant installations that fail safety checks or code requirements
  • Increased damage, downtime, and repair costs
  • Using the wrong type of warehouse racking system can create dangerous safety hazards

The right supplier protects your investment by designing racking for the real-world loads, equipment, and operating conditions in your facility and by prioritising safety, structural integrity, and long-term scalability when recommending racking solutions.

Warehouse racking systems can help maximise operational efficiency and storage capacity by optimising vertical space and workflow patterns, but only when they are engineered and installed correctly.

The Types of Warehouse Racking Systems We Supply

Every warehouse has different SKUs, order profiles, and handling equipment. EMTS Group supplies a full range of pallet racking and warehouse racking systems, so we can match the right solution to your operation.

Different types of warehouse racking systems include selective rack, double-deep rack, push-back rack, flow-thru (pallet flow) rack, pallet shuttle rack, drive-in rack and cantilever rack.

Selective Pallet Racking

Selective pallet racking is the most common warehouse racking system and one of the most widely used for storage across a variety of applications. It provides direct access to every pallet, making it ideal for a wide range of products and fast-moving SKUs in distribution centres and manufacturing warehouses.

Selective pallet racking systems can be configured with single rows or back-to-back aisles, depending on your space and access requirements. The uprights in selective pallet racking can be classified as heavy duty or light duty based on load and impact conditions.

Our heavy-duty selective pallet racking is engineered for high loads and frequent use. It is suitable for warehouses, manufacturing plants and distribution centres that need flexibility, easy access and simple reconfiguration as product lines change.

Selective pallet racking is very flexible and easy to set up, but it can make storage very expensive if you have very high volume inventory because it takes up a large amount of your available space compared to high-density systems. Choosing between selective and higher-density racking is part of designing an efficient racking system.

Double-Deep and Very Narrow Aisle (VNA) Racking

When you need more storage capacity from the same footprint, double-deep and very narrow aisle racking systems are effective options.

Double-deep pallet racking stores pallets two positions deep, increasing storage density while still using reach trucks. Very narrow aisle (VNA) racking uses specialised trucks and very tight aisles to maximise pallet positions per square foot.

Both systems are ideal for high-volume, low-SKU operations where warehouse space is at a premium and storage density is a priority.

Drive-in Pallet Racking

Drive-in pallet racking is a high-density system that allows forklifts to enter the rack structure and store pallets multiple positions deep. It is a good fit for:

  • Large batches of the same SKU
  • LIFO storage strategies and, when configured as drive-through, some FIFO flows
  • Cold storage and freezer warehouses

Drive-in racks support high-density storage for LIFO or FIFO applications but reduce selectivity compared to selective pallet racking. EMTS drive-in systems are engineered for strength and impact resistance to handle demanding environments, heavy-duty use and tight forklift manoeuvres.

Push-Back Racking System

For operations that need higher density and controlled stock rotation, we supply:

  • Live storage pallet racking (FIFO), using gravity roller beds so pallets move forward as front pallets are removed
  • Push-back racking (LIFO), where pallets are stored on nested carts that roll back as new pallets are loaded from the aisle

These racking solutions are ideal for food, beverage, FMCG, and other high-throughput environments where space, flow, and handling speed are critical. They can be combined with pallet shuttle systems to further improve automation compatibility and throughput.

Cantilever Racking

Cantilever racking is designed for long, bulky, or irregular loads such as:

  • Timber and lumber
  • Steel bars and tubes
  • Panels and sheet goods
  • Furniture and building materials

Cantilever racks are ideal for storing long materials and use upright columns with cantilever arms instead of rails. Our heavy-duty cantilever rack systems use strong structural steel columns and adjustable arms to store long loads safely and efficiently.

Multitier Racking for Warehouse

When floor space is limited, but building height is available, multi-level racking systems unlock additional capacity. EMTS supplies:

  • Multitier racking, also known as mezzanine or multi-level racks, with walkways and stairs for manual picking
  • Superblock platform systems, raised-floor structures that create extra storage or work areas above existing space

These custom built racking systems are ideal for e-commerce, spare parts, carton picking and high-mix operations. They maximise vertical space and improve workflow patterns, reducing picking times and improving inventory organisation.

Light, Medium, and Heavy-Duty Shelving

Not every item sits on a pallet. EMTS also manufactures:

  • Light-duty boltless shelving for small parts and lighter cartons
  • Medium-duty longspan shelving for bulky cartons and hand-loaded goods
  • Heavy-duty rack systems for palletised or very heavy items

This allows us to supply a complete warehouse racking system that covers pallets, cartons and small parts within one integrated design and supports efficient order picking.

Pallet racking systems can be purchased either new or used. Used pallet rack systems can be an economical solution if the steel components have not been exposed to weather or harsh environments and still meet structural standards.

Refurbished racking can save up to 20% while meeting the same structural safety standards as new systems when inspected, tested, and certified properly. Structural steel is recommended for heavier loads due to its higher impact resistance and lower damage rates, and structural steel racks may have a higher upfront cost but offer greater durability and long-term ROI.

Choosing between new, used, or refurbished rack should be based on safety, traceability and the total cost of ownership, not just the lowest initial price.

Services That Set EMTS Apart From Other Warehouse Racking Suppliers

EMTS Warehouse Layout Design and Survey

Every project begins with understanding your operation. Our team can:

  • Visit your site or review detailed plans
  • Measure available space, clear heights and column grids
  • Map existing flows, docks, staging areas and fire egress routes
  • Propose layouts that improve storage density, warehouse storage capacity and picking efficiency

The design of warehouse racking systems should consider the materials stored and the method and frequency of movement. You receive CAD layouts, capacity estimates and alternative options so you can see the impact of each design on both storage and workflow.

Engineer checking the racking system in a warehouse

Racking must be engineered for real-world use, not just catalog numbers. Engineering expertise is important for suppliers to provide tailored design solutions. EMTS engineers:

  • Confirm beam, upright and baseplate sizes for your pallet weights and impact risks
  • Apply appropriate safety factors for dynamic loads and forklift impact
  • Consider seismic, wind and local code requirements where applicable
  • Ensure warehouse layout accommodates vertical space while maintaining clearance for fire safety
  • Provide documentation to support inspections, insurance requirements and approvals

In seismic-prone areas, specialised reinforced uprights and base plates are legally required, and racking must be designed to meet local seismic codes. Safety and compliance standards should also consider local regulations, insurer expectations and recognised standards such as SEMA/EN 15512 and guidelines like HSG76.

Visible load ratings must be provided by suppliers, with clear signage for load capacities on each racking system. Our goal is to ensure your warehouse racking system is safe, stable and compliant over its full life.

Structural steel options are available for heavier loads and high-impact zones, and we recommend these for heavy manufacturing and high-traffic freezer or loading areas.

Because we manufacture our own racking, we control quality at every stage:

  • Steel selection, profile design and material thickness
  • Welding and fabrication processes for uprights, beams and cantilever components
  • Surface treatment and finishes for durability in different warehouse environments
  • Consistent hole patterns and tolerances for easy, efficient installation

This lets us offer both standard rack sizes and custom dimensions for unique warehouse layouts and inventory profiles. It also helps us support customised warehouse racking solutions that fit the specific needs of your materials and workflow.

Engineer monitoring the warehouse racking installation

EMTS coordinates logistics, delivery, and installation so that your project runs on schedule. We can:

  • Phase installations to keep parts of your warehouse running
  • Work with your internal safety and operations teams and any automation vendors
  • Complete rack inspections, punch lists, and sign-off at handover

You get a single point of contact for the entire project and a racking system that is correctly installed and ready for safe use.

Engineer having an inspection of the warehouse racking system in the USA

Warehouse racking systems have long lifespans, but they need care. EMTS can support you with:

  • Periodic rack inspections and condition reports
  • Repair or replacement of damaged components
  • System modifications, reconfiguration, and extensions as your business and inventory grow

Suppliers should provide full lifecycle support beyond delivery, and we aim to build long-term relationships, not just complete one-off installations.

Industries and Warehouse Environments We Support

EMTS Group supplies warehouse racking systems to a wide range of industries, including:

  • Assembly and manufacturing operations
  • Automotive parts distribution and service centres
  • Food, beverage, and cold storage facilities
  • Retail and e-commerce fulfilment centres
  • 3PL and logistics providers
  • Healthcare, pharmaceutical, and medical supply warehouses
  • Sporting goods and equipment warehouses

Each sector has different requirements for pallet access, rotation, hygiene, temperature and handling equipment. Warehouse racking systems can be tailored to meet the specific storage needs of different businesses, allowing for scalability as inventory grows and product lines change. We tailor your racking system to the realities of your operation rather than offering a one-size-fits-all design.

A customised approach to warehouse storage can enhance operational efficiency, reduce picking times, and improve inventory organisation.

Warehouse Racking Design Basics

Load Capacity and Configuration

Properly designing pallet racking starts with understanding:

  • Pallet dimensions and weights
  • Number of pallets per SKU and overall inventory levels
  • Required beam lengths and levels per bay
  • Upright frame heights, bracing patterns and baseplates

We use this information to design bays, rows, and levels that safely carry your loads while efficiently using vertical space and improving warehouse storage capacity.

Aisle Widths, Forklifts, and Picking Methods

Racking design must match your material handling equipment and pick strategy. We assess:

  • Forklift types (counterbalance, reach trucks, VNA trucks, and pallet jacks)
  • Required aisle widths for safe manoeuvring and efficiency
  • Whether you pick full pallets, cases or individual items
  • Where to place pick faces, replenishment lanes and staging zones

This ensures your warehouse racking system supports both storage density and fast, safe movement of goods.

Vertical Clearance, Fire Safety, and Code Compliance

Warehouse layout must accommodate vertical space while maintaining fire-safety and sprinkler performance clearances. We plan for proper flue spaces, safe access routes, and compliance with fire codes, while designing storage patterns that support your workflow and reduce travel distances.

Automation, Integration, and Efficiency

Warehouse automation can significantly enhance operational efficiency and productivity. Automation compatibility includes racks that can integrate with systems like pallet shuttles, conveyors, sorters, and other advanced automation equipment. Integrating different types of warehouse rack storage solutions can enhance order picking and fulfilment efficiency and increase production capacity in warehouse operations.

Our Warehouse Racking Supply Process

Working with EMTS Group is straightforward. Our typical process looks like this:

01

Discovery and Requirements

We discuss your operation, warehouse space, SKUs, inventory growth plans, and budget, and review any existing drawings.

02

Site Survey and Concept Design

Our team performs a site survey where possible, then develops layout options, capacity estimates, and concept racking solutions that balance storage density, selectivity, and workflow.

03

Engineering and Final Specification

We confirm load data, select beam and frame sizes (including structural steel where required), and finalise a detailed bill of materials, drawings, and quotation.

04

Manufacturing and Logistics

Racks are manufactured to specification. We coordinate production timelines and shipping to your site so that installation fits your project schedule.

05

Installation and Inspection

Our installation team or trusted partners erect the racking, followed by inspection, load signage placement, and handover documentation.

06

Ongoing Support and Expansion

As your business evolves, we help you reconfigure, extend, or upgrade your warehouse racking system, including adding new racking solutions or automation where needed.

Talk to a Warehouse Racking Specialist

If you are comparing warehouse racking suppliers and want a partner who can design, manufacture, and install a complete system, talk to EMTS Group.

Our warehouse racking specialists will review your space, analyse your storage needs, and propose a pallet racking solution that improves capacity, flow, safety, and long-term warehouse efficiency.

Contact us today to request a warehouse racking design consultation or a detailed quote for your next pallet racking project.

Frequently Asked Questions

You should know your building dimensions, clear heights, pallet sizes and weights, approximate number of pallets, current or planned forklift types, and any special requirements such as cold storage, hazardous materials or seismic design.

EMTS Group supplies complete warehouse racking systems, including pallet racking, light- and medium-duty shelving, cantilever racking, multitier racking, and platform systems, so we can cover pallets, cartons, and small parts in one integrated design.

Yes. Our racking specialists can redesign your layout using higher-density systems such as double-deep, VNA, drive-in, push-back, or live storage racking, and add mezzanine or multitier structures to make better use of vertical space and improve storage density.

We provide installation through our own teams or trusted partners, and we can support you with rack inspections, repairs, and modifications over time to keep your racking system safe and efficient.

Most EMTS racking systems are designed to be modular and expandable. We can plan for future growth during initial design so that later expansions, automation upgrades or layout changes are easier and more cost-effective.